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crash279

K&S Switch

6 posts in this topic

I just picked up a '06 WR450 and need to wire the headlight switch correctly. The bike has a K&S 12-0055 switch on it, but it is not wired up. Does anybody have any diagrams or advice on wiring this up? I can't find anything after about an hour of searching.

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That's the same switch that is used with the new Baja Designs kit. I'm currently working on building a WR450 wiring harness which is loosely based off of that BD kit. I will have the BD kit wiring harness, turn signals (all 4), horn, and turn signal relay for sale in a week.

Unfortunately, you'll have to pick up the key switch, voltage regulator and modify your stator to use it.

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That's the same switch that is used with the new Baja Designs kit. I'm currently working on building a WR450 wiring harness which is loosely based off of that BD kit. I will have the BD kit wiring harness, turn signals (all 4), horn, and turn signal relay for sale in a week.

Unfortunately, you'll have to pick up the key switch, voltage regulator and modify your stator to use it.

Do you know how to wire the switch just to control the headlight? We don't have to have turn signals to be legal in Texas.

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Ok, here's how the BD kit K&S switch is wired. I will list which wires have continuity for each individual function. Keep in mind, the wire colors may change, but it should provide a good reference as to which wires are in play.

Headlight switch function:

Off - Brown & Blue

On Low - Drk Green, Brown & Blue

On High - Yellow, Brown & Blue

On High LED - Yellow & Black

Horn:

Pushing button - Black & Lt Green

Turn Signal Switch:

Right pushed - White & Orange

Left pushed - White & Red

-------------------------------------------------------

So, with all that in mind, DC power comes from the battery into the switch via the Blue wire. The Blue wire then makes the Brown wire hot or live at any switch location.

If the headlight switch is put to the Low position, power is then sent to the bulb via the Drk Green wire then to chassis ground. Same holds true for the High position using the Yellow wire then to chassis ground, only real difference is the LED indicator which taps power from the headlight switch, thru the LED, then it goes to the Black wire, then to chassis ground.

To hook up any other circuit, you need to think of the handle switch as controlling the ground, not the power.

To connect a horn: take the Brown wire (hot wire on switch), and connect it to one side of the horn. Run another wire from the horn connecting to the Lt Green wire on the switch.

To connect a standard 2pole turn signal flasher: connect the Brown wire (hot wire on switch) to the flasher pole marked "X". Connect the other terminal on the flasher to the White wire from the switch. If the flasher doesn't work, switch the two wires on the flasher (I know the wires are correct going to the flasher, but the hook up might be backwards)

To connect turn signal indicators: run both the Red and Orange wires to the indicator bulbs on the respective side of the bike. Again use a chassis ground.

Side note, if you're using a Vapor unit or some other digital dash which requires a constant (non interupted) power, then your best bet would be still to run directly to the battery. Even though both the Blue and Brown wires are live all the time, they still are affected by switch movement causing momentary power loss to all power circuits. So.. if you were to put the switch in the middle between two switch positions, there actually would be NO power leaving the switch.

Last note, you still need something to turn off the power to the switch. SO.. you need to install something to interupt the power coming from the battery.. via either a key switch, toggle switch or something along those lines. Otherwise, if you shut off the bike, and leave the headlight switch on, you'll drain your battery quickly.

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Shameless plug....

But.. you could save yourself some time, and just buy what I've got available then you'd also have working rear marker light & brake light.... :lol:

DSC_49301.jpg

Edited by rs25

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In case you're wondering which wire does what here is K&S's instructions.

 

K&S 12-0055

 

WIRE DIAGRAM

 

 

Wire Color Function

 

Yellow Headlight Main

 

Dark Blue High Beam

 

White Low Beam

 

Gray Turn Signal Main

 

Orange Left Turn Signal

 

Light Blue Right Turn Signal

 

Light Green Horn or Kill Switch

 

Black Horn or Kill Switch

 

Dark Green High Beam Ground (LED)

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