Headlight Replacement

Other than the expensive stock headlight, does anyone have a cheaper solution from an aftermarket source? Broke my second one and at $100 a pop...well. Any source for a wire sreen that can be put over the replacement? Thanks!

Those headlights (just the glass) cost us about $US25 over here.

You can cut some thin perspex to required size and attach it to the glass using velcro tabs. Shouldn't cost more than $5 to do.

Try Zanotti or the TT OEM store. Should be about $65. Baja Designs sells the stainless wire cover.

I bought this for my WR headlight and I've used it for 3 hare scrambles, a 200 mile dual sport and a few trail rides. It hasn't taken any direct hits from golf ball sized rocks, but I'm sure it's been hit with something.

X-PEL

$10 bought me enough to cover 4 headlights. It's 40 mil thick and made by 3M. I'm pretty sure it's the same as the Dual Star stuff.

Keep checking ebay for a replacement light, though. I got a near mint headlight and shroud for about $40.

Click the bulk film link for pricing by the sq. in. ($0.11/sq. in.):thumbsup:

Those headlights (just the glass) cost us about $US25 over here.

You can cut some thin perspex to required size and attach it to the glass using velcro tabs. Shouldn't cost more than $5 to do.

do you have a part number for the glass i need to replace mine!

do you have a part number for the glass i need to replace mine!

For '03 to '06 (I think:excuseme: ) 5BF-84310-00-00.

I broke mine about a month ago as well. New one cost me $75 at my local shop.

PDBLUE is right Baja Designs does sell the wire mesh cover for the WR dimensions, I think it sells for around $11...cheep insurance!

The 40 mil plexi (sp?) glass would be the hot ticket if you're not riding at night and depending on you're light as a visual source, but I'm sure somebody here will say why don't you just take you're light off if you're racing...

Eddie :thumbsup:

I think he ment 4mm!

For '03 to '06 (I think:excuseme: ) 5BF-84310-00-00.

didnt work

whole unit:

5BF-84310-01-00

It will cost you less than $1 for a small piece of plexiglass to velcro over your light cover. Go to you local plastic shop.

whole unit:

5BF-84310-01-00

i looked up the part number for the whole unit (not including blue plastic) and it was like 75 bucks. how do you guys get it for 25?

Just the light for $30 Aussie dollars.

The whole unit is $100 Australian dollars.

Both from here (got catalogue in front of me), but only whole unit advertised online:

http://www.ballards.cc/Product/1094771426299-6287/category/227/GENUINE

Mutu - Can you get me a price on the 07 headlight - the Aussie/Euro version (bigger than the US). I would love to get my hands on one of them. Thanks.

I think he ment 4mm!
No. A "mil" is .001". 40 mil is .040" This stuff is an adhesive film, not plexiglass, and it's completely clear. You wouldn't know I had it unless I told you.

So far, so good, but I'll be sure to post up if it ever does break.

Mutu - Can you get me a price on the 07 headlight - the Aussie/Euro version (bigger than the US). I would love to get my hands on one of them. Thanks.

I'll PM you and put you on to one of my contacts that gets OEM parts direct from japan! :thumbsup:

I'll PM you and put you on to one of my contacts that gets OEM parts direct from japan! :thumbsup:

can you do the same for me as well?

can you do the same for me as well?

I'll send you the exact same PM. :ride:

I have plexie glass and the screen mounted bout 1/2 inch out away from head light on pieces of 1/2 inch rubber tubing works great check out my garage on my WR:thumbsup:

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