what is the best way to fix crack fuel tank?

i have a big crack at my fuel tank, just in front the air filter (the rubber anchor).

what options do i have to fix it?

thanks :excuseme:

Personally, I would go buy a new one. I wouldnt want to chance getting a leak.

i have a big crack at my fuel tank, just in front the air filter (the rubber anchor).

what options do i have to fix it?

thanks :excuseme:

No chance!!! :busted: Throw it away and buy a new one :bonk:

Buy a new one, you dont want to risk it leaking in the middle of a trip and having no gas halfway through it.

leak on the hot headers is not fun...especially when your are in the wood

I saw the crack in my tank as the perfect opportunity to UPGRADE to a larger tank. :excuseme:

Due mostly to the proximity of the fuel tank to your family jewels I would not be so penny wise and pound foolish. Whats the worst that can happen you ask? Try putting your burning nuts out when your pants are soaked in gas :lame::p:excuseme::p:bonk::busted: Buy a new tank and be safe :p:bonk:

Try soaking your nuts in gas even when they are not on fire. You would pay double the price of a new tank just to make the burning feeling go away.

Try soaking your nuts in gas even when they are not on fire. You would pay double the price of a new tank just to make the burning feeling go away.
Why does it hurt when I pee? :busted: The worst ever for me is when at the ripe old age of 6 my older brother and I were peeing behind a bush along side of a road, he said "I bet you can't pee over that fence wire" next thing I know I'm seeing stars and I can't move till all my muscles tighten and stop the flow of pee. :bonk: It was an electric cow fence! :excuseme::bonk:

here is a pic of the crack

http://photos.walla.co.il/ts.cgi?

tsscript=file.view&path=200510161552276604&id=200606162342531231

why not to try to fix it?

their are several options: plastic welding, epoxy glue,special glue for plastic.

buying new tank here (Israel) is very very very expensive (about400$).

JB weld works pretty good.

JB weld works pretty good.

what is "JB" weld?

can you be more specific

Hey Mate,

Bad news for you, I had a crack in my tank

http://img.photobucket.com/albums/v342/steadyeddy/81d80a1d.jpg

I tried to use all the different products on the tank

http://img.photobucket.com/albums/v342/steadyeddy/IMGA1732.jpg

But nothing worked, I eventually just got Yamaha to replace it free of charge. I claimed that it was a stress fracture, or a fault on the tank itself, a few of us here in Australia have gotten new ones from them, even though I bought my bike second hand and its an 03 model :excuseme:

here is a pic of the crack

http://photos.walla.co.il/ts.cgi?

tsscript=file.view&path=200510161552276604&id=200606162342531231

why not to try to fix it?

their are several options: plastic welding, epoxy glue,special glue for plastic.

buying new tank here (Israel) is very very very expensive (about400$).

I cant open the pic, link isnt working :excuseme:

Try it! send us pictures tell us what you did. Maybe you should start by finding out excactly what that tank is made of ( what kind of plastic) before you start your research on how to fix it.

How about you try and buy a used one from someone who has upgraded to a larger fuel tank? Maybe E-bay

I cant open the pic, link isnt working :excuseme:

i have the pics at "my garage" you can see it.

my crack is leaking not puring fuel out ,yours crack looks like notch...

what kind of plastic fuel tank made of?

why your repair wasn't good?

I did everything by the book when it said how to do it, but didnt last 15 mins out on the trails. it was only leaking a little bit, but bugger that, im not taking chances with my crown jewels catching on fire.

My next option was to get it welded, but got lucky and got it replaced free of charge

here is a pic of the crack

http://photos.walla.co.il/ts.cgi?

tsscript=file.view&path=200510161552276604&id=200606162342531231

why not to try to fix it?

their are several options: plastic welding, epoxy glue,special glue for plastic.

buying new tank here (Israel) is very very very expensive (about400$).

:bonk::p:busted: be smart and replace the tank :excuseme::bonk:

what is "JB" weld?

can you be more specific

Its a two part epoxy you mix together and spread on whatever. Its not actualy welding, its more like realy strong glue.

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