Build thread....125 to 144 for single track
Posted 09 August 2012 - 03:42 PM
Though I have yet to ride it in the slick nasty stuff with obstacles such as hills,bottlenecks,and other obstacles I feel that this will be a good set-up,I also have the Rekluse which is one of the top bolt on accessories IMO.
Posted 10 August 2012 - 09:33 AM
I bough the cylinder and power valves on ebay cheap (needed replating), and bought a new head from EG for 70. This way I can always put my OEM parts back on if I like. (Better for resale I suppose).
I went for the mo-better porting.
I will be on vacation all next week and then will do the swap some time after that. Will be doing the case mod myself.
Posted 13 August 2012 - 07:05 AM
Posted 13 August 2012 - 10:43 AM
kan3, on 13 August 2012 - 07:05 AM, said:
Yeah, but if you're gonna bore you might as well go for the gusto. The case mod looks really easy. Have you seen pictures of how it's done? I could forward a link.
kan3, was it you that was waiting on infor about using gaskets? Did you get an answer from EG as to whether the low/mid can be made into the mo-better for sure with two additional gaskets?
Posted 13 August 2012 - 11:47 AM
Edited by kan3, 13 August 2012 - 11:49 AM.
Posted 13 August 2012 - 05:45 PM
kan3, on 13 August 2012 - 11:47 AM, said:
Posted 13 August 2012 - 06:01 PM
kan3, on 13 August 2012 - 11:47 AM, said:
Yeah, I couldn't get a definitive answer from him either, so I choose mo-betta since it is a known and proven midrange option, then if I find I really want more bottom I will send it back for a free mod.
Posted 13 August 2012 - 07:29 PM
poldies4, on 13 August 2012 - 05:45 PM, said:
I'm going with the low/mid and mine is a 2005. We still have plenty of time to ride but I've been busy this year as have my friends. Last year we rode all the way till January. As long as we could get a day that was in mid 30s then it was good. This year I doubt that will happen. You're welcome to come with us when we go out. We live in the tri city area so we don't have a far drive to hit tomahawk, evart or similar. Just let me know if you want me to send you a msg when we have plans.
Posted 14 August 2012 - 04:58 PM
kan3, on 13 August 2012 - 07:29 PM, said:
I'm going with the low/mid and mine is a 2005. We still have plenty of time to ride but I've been busy this year as have my friends. Last year we rode all the way till January. As long as we could get a day that was in mid 30s then it was good. This year I doubt that will happen. You're welcome to come with us when we go out. We live in the tri city area so we don't have a far drive to hit tomahawk, evart or similar. Just let me know if you want me to send you a msg when we have plans.
Posted 10 September 2012 - 07:46 PM
Edited by avocasingletrack, 11 September 2012 - 04:10 AM.
Posted 11 September 2012 - 02:55 AM
avocasingletrack, on 10 September 2012 - 07:46 PM, said:
So stock jetting is working best for you? Are you getting a lot of splooge? Mine runs crisp at stock setting, but I get a decent amount of it. Even at the track where I can keep the revs up more I get it, but with it running so good I don't want to mess with it. I might check my reeds, I have an extra set that I think is still good. The only thing I'm doing different than you is I'm running Klotz Supertech at 32-1 and 93 pump gas.. I'm right about 160 or so, the sweet spot or the 144 and I do love the low-mid port job the Eric Gorr did for me. It was supposed to be an occasional use trail bike, but I ride it all the time now and my KTM just sits.
I switched out to 14-48 gearing after an unfortunate chain snapping incident, it was stock 13-49, and have been happy with it. It pulls and grunts pretty good for a little bike.
Edited by poldies4, 11 September 2012 - 02:59 AM.
Posted 11 September 2012 - 04:00 AM
I get very little spooge, a little occasionally could be if im not on my game that day , idk ? . Did gorr do the head mod for you ? If not, Cycle Playground can do the head, its simple and cheap and you definitely feel more hit ... If you have a small plane airport by you, go there and get some AvGas , it's only $6/gal and 100 octane, no ethanol so also runs cooler. Lasts a year with no breakdown . Itsa good priced, good race fuel alternative
http://cycleplayground.com/ <----they do really good engine work , I see boxes with "names you'd know" from nationwide and worldwide , call Mike
Edited by avocasingletrack, 11 September 2012 - 04:11 AM.
Posted 11 September 2012 - 04:51 AM
poldies4, on 11 September 2012 - 02:55 AM, said:
avocasingletrack, on 11 September 2012 - 04:00 AM, said:
Everyone seems to love whatever option they choose. Sometimes I wonder if they are really all ported the same and each sees what he wants to see ;-)
Posted 11 September 2012 - 04:56 AM
rjpjnk, on 11 September 2012 - 04:51 AM, said:
Everyone seems to love whatever option they choose. Sometimes I wonder if they are really all ported the same and each sees what he wants to see ;-)
Posted 11 September 2012 - 05:08 AM
avocasingletrack, on 11 September 2012 - 04:56 AM, said:
Really, I'm just joking. I'm sure there must be some difference, but it is frustrating to me (as an engineer myself) to not be able to hold it in my hand and measure it.
What differences did they show you?
Posted 11 September 2012 - 05:20 AM
very good engine work , had 3 engines done there and happy with all. http://cycleplayground.com/
Posted 11 September 2012 - 04:28 PM
avocasingletrack, on 11 September 2012 - 04:00 AM, said:
I get very little spooge, a little occasionally could be if im not on my game that day , idk ? . Did gorr do the head mod for you ? If not, Cycle Playground can do the head, its simple and cheap and you definitely feel more hit ... If you have a small plane airport by you, go there and get some AvGas , it's only $6/gal and 100 octane, no ethanol so also runs cooler. Lasts a year with no breakdown . Itsa good priced, good race fuel alternative
http://cycleplayground.com/ <----they do really good engine work , I see boxes with "names you'd know" from nationwide and worldwide , call Mike
Old

New

Dirty, but you get the idea. Is there any way to know if it's machined or replaced? My understanding is they shave the head to reduce squish to up compression? I like the low end nature of the bike as is, so what specifically would the head mod do in respect to that? I had EG set it up for pump gas, would using Avgas change much? Do I continue to mix at 32-1, or does the different fuel alter that? Sorry about all the questions, here's one more. I figured going with the standard compression and pump gas would build a reliable motor? Now I'm wondering what I'm missing. Maybe the KTM needs to go and I need another YZ 144 with a different porting option.
I thought hard about doing the Athena kit and having a builder install it. It would have cost a little more but I would still have the 125 top end to sell or re-use. I decided to have EG do a turnkey engine for me to minimize the hassle. It still ended up being a little bit of a pain but I'm happy with the results so far.
I'm wondering if the sparky I'm using isn't contributing to the splooge issue. I might throw the shorty on for the next ride and see if that eliminates a little of it. Next I guess I'll check out the reeds, I had no idea they should be done with each top end? Read that somewhere on here and that's the first I'd heard about it, I always assumed they were good or bad.
Posted 11 September 2012 - 04:45 PM
I'd run 32:1 in a 200 also . I donno whats causing that spooge ... you just dont wanna be running lean . You gotta get hooked up with a vet 2 stroke racer that did their own work , 99 percent of people who say they know , dont know how to jet a carb . I kno a guy who was a pro MX'er 10 years , he came over with a little box of jets, rode the bike quick, had my carb apart in 5 min and said "now it will be daed on, you wont even know its the same bike" ... thats before he even started it. One kick later and I could easily hear the instantaneous response to a tiny throttle blip . Guys that raced 2 strokes on the 80's/90's usually know how to jet . You will also have a "Below 70" and an "Above 70" jetting . My carb is basically all stock and all stock settings except I toggle between a 420 and 430 main for above and below 70 seasons... and go between 1&1/2 and 2 turns out on the air screw above and below 70 degrees seasons ... Thats one change about every 6 months . Needle stays in 3rd clip position .
You can tell in late spring your throttle response gets a little flat and time to switch the main . Then the opposite mid/end of sept . and the small air screw adjust . Should be the same basic idea on different bikes . You could get really complicated and jet daily...but these 2 settings work well for me on average for the season
Edited by avocasingletrack, 11 September 2012 - 05:13 PM.








