I knew my accelerator pump was not working right, so I pulled the necessary 12 bolts and parts to get the carb loose.
The accelerator pump was not squirting. I knew that I put the diaphragm in upside down the last time I serviced the carb for a minor leak at the apump cover. No biggie. I was going to get to it, but kept riding with no pump for a few rides.
Flipped it over, tested the pump, and put it all back together.
Started it up: "Bladda-bladda-poka-poka-blam-bang-bang, pop-pop-pop"
That's not good. Huge decel pop. Must be an air leak.
No issues that I can see. Everything worked great last time out.
No time left before my ride, so off to Paul it went.
'Your hot start cable is seized shut'
Hmmm, that's actually good news. Easy solution. I must have pulled on the cable, just enough to open the hot start, but the seized cable prevented it from closing back up.
' You have the wrong accelerator pump diaphragm'
What?! It's from the R&D kit, so how can that be?
' They put in the 2002 CR diaphragm in the kit, by mistake'
You know, the one with the long rivet. The one I didn't notice was wrong the last three times I was in the carb.....
He put in the correct diaphragm, replaced the hot start (plunger was fine) assembly, and that was that.
Got to ride, didn't have to tear the bike apart AGAIN and had a great ride on Saturday.
Thanks Paul








