XR600R roller rockers?

12 replies to this topic
  • Munkeykid17

Posted 08 February 2012 - 06:35 AM

#1


Hey folks,

My newly rebuild pig engine is running lovely now, but I cant stop that nagging worry in the back of my head that sooner or later the rockers will eat the cam... :bonk:

The rockers are (or were the last time I looked...) good condition OE parts, the cam is a stage one hotcam.

Does anyone know of an aftermarket set of roller rockers? Or better still has anyone ever made or converted a set to work in an XR? I have access to a couple of very well equipped machine shops and associated machinists!

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  • cleonard

Posted 08 February 2012 - 07:27 AM

#2

Never considered this idea. I have a feeling that there just isn't enough space under the cover to accommodate roller rockers.

  • 4stksonly

Posted 08 February 2012 - 07:47 AM

#3

Actually there is a source for rocker rollers. Look up TT member CycleWizard. He has built flat track motors for years and years. He custom makes them in his machine shop. AND there is room under head. Just ask C-dub aka CycleWizard. Tons of guys over on ADVRider have 650L motors built by this fellow and THEY rave about them. look him up

Eric

  • Munkeykid17

Posted 08 February 2012 - 07:55 AM

#4

Excellent, I'll look him up tonight. Thanks guys.

  • brianhare

Posted 08 February 2012 - 02:02 PM

#5

Actually...is rebuilding a pile of stuff for me..he is not making roller rockers for this engine......

He is trying to design some....but the limited room is the problem he says,,and a smaller base circle cam would be necessary to do it...or possibly a modification to the valve cover for clearance may be possible,not sure on that though,you`d have to talk to him...a smaller base circle cam would allow roller rockers he thinks........but he`s not there yet,but i believe he is thinking about it,,if enough people were to drop coin on him to show real interest he probably would be more interested,it`s expoensive designing this stuff,,,,a decent quantity order would make him think about it more i bet..


B

  • Captain Midnight

Posted 08 February 2012 - 02:43 PM

#6

View PostMunkeykid17, on 08 February 2012 - 06:35 AM, said:

Hey folks,

My newly rebuild pig engine is running lovely now, but I cant stop that nagging worry in the back of my head that sooner or later the rockers will eat the cam... :bonk:

The rockers are (or were the last time I looked...) good condition OE parts, the cam is a stage one hotcam.

Does anyone know of an aftermarket set of roller rockers? Or better still has anyone ever made or converted a set to work in an XR? I have access to a couple of very well equipped machine shops and associated machinists!

Looks like a fun project, I'll help.

  • cyclewizard

Posted 09 February 2012 - 07:54 PM

#7

View Postbrianhare, on 08 February 2012 - 02:02 PM, said:

Actually...is rebuilding a pile of stuff for me..he is not making roller rockers for this engine...... He is trying to design some....but the limited room is the problem he says,,and a smaller base circle cam would be necessary to do it...or possibly a modification to the valve cover for clearance may be possible,not sure on that though,you`d have to talk to him...a smaller base circle cam would allow roller rockers he thinks........but he`s not there yet,but i believe he is thinking about it,,if enough people were to drop coin on him to show real interest he probably would be more interested,it`s expoensive designing this stuff,,,,a decent quantity order would make him think about it more i bet.. B
Yep back in the mid 2000's I made 50 sets of roller rockers, it takes a smaller base circle cam like B said and the rocker box/head needed some trenching on it. I dropped around 45,000 on development on the project and at that time couldn't give the damn things away, the kit came with a new cam profile stiffer springs to accommodate the heavery rocker arm and a new 1.5 ratio rocker arm instead of the 1.4 oem rocker to work correctly so the roller wouldn't ride off the cam. The cam was totally different to work with the roller rockers so you had to purchase that too and you had to use the tall finned valve covers that I still manufacture. The kit was to much money for 99.9 per cent of the XR guys, only the Flat Track crowd bought them from me so I trashed the project and gave the things away tring to build some interest in them while losing my butt on the project. But now I'm working on a new roller rocker that's in R&D for testing at the moment. The problem is the cost to produce these arms, I don't see me selling to many. Like B said if enough people would put in an order I would finish the testing to make sure there's no problems with them. I have a set in my 742 and 780 motor and pop's runs them in his 12.5.1 CW742R motors that I build... so far there holding up just fine but we need to put more miles on them before they would come back onto the market place. I need more interested consumers besides the National flat trackers to recoupe my investment with this project.. I tried an aluminum set that I made a few years ago to help with the new spring pressures and ease of machining on one of my Haas 5 axis machines and they crapped the bed on me, the rollers wore out the arm at the pinned location..So now I'm back to the cast rockers again... So if you want a set I would custom make you some but they would not be cheap, most people will not drop the coin on them they would rather replace there oem ones with hardwelded rockers and a hardwelded cam, I do manufacture cams and hardwelded rockers which is the cheaper way to go. But lets look at the benny's of a roller rocker. 1. less friction 2. less heat from less friction 3. more power from less friction and heat. 4. never have to replace cam/rockers again 5. save money in the long term if you ride hard and keep your bike for a long periods of time. The newer rocker that I'm testing has a swivel tip that rides on the secondary arm on the valve tip, the swivel takes care of the side loading on the secondary rocker arm. Take a look at your second arm and notice the grooving that the main rocker leaves on it. I haven't totally given up on the aluminum rocker though, I think I can still make them hold up and last, any guinea's out there?? :bonk: C-dub......

  • cyclewizard

Posted 09 February 2012 - 08:04 PM

#8

View Post4stksonly, on 08 February 2012 - 07:47 AM, said:

Actually there is a source for rocker rollers. Look up TT member CycleWizard. He has built flat track motors for years and years. He custom makes them in his machine shop. AND there is room under head. Just ask C-dub aka CycleWizard. Tons of guys over on ADVRider have 650L motors built by this fellow and THEY rave about them. look him up

Eric

You're right the new rockers don't require any rocker box trenching and I will make them for people for the right price.. :bonk: made in the USof A

  • bork

Posted 09 February 2012 - 08:24 PM

#9

Totally awesome/incredible! too cool! CW your the man! I'm not even going to inquire, I'm married! But still cant get the vision outta my head!

  • cyclewizard

Posted 09 February 2012 - 08:43 PM

#10

View Postbork, on 09 February 2012 - 08:24 PM, said:

Totally awesome/incredible! too cool! CW your the man! I'm not even going to inquire, I'm married! But still cant get the vision outta my head!


:bonk: :lol: ......

  • garthr

Posted 12 February 2012 - 09:06 PM

#11

be nice to have some pictures of this project.
thanks, garthr

  • Munkeykid17

Posted 14 February 2012 - 10:10 AM

#12

"I think I can still make them hold up and last, any guinea's out there??"
Yes, me.

If you have a swivel foot undet the tappet do you still need the secondary arm? I dont have a rocker box here so cant quite visualise it. If not it might give you more space?

I had a set of OEM rockers re-ground at work but the guy who was supposed to be doing the DLC (Diamond Like Coating) let me down. I could get them nitrided but I'm concerned about making them too brittle. Roller rockers just seem like the ultimate solution but I dont know if I can afford it.

  • HeadTrauma

Posted 16 February 2012 - 08:07 PM

#13

The finger followers are necessary to prevent excessively side-loading on the valves.



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