XR650R Air Jet Cut off Valve, best way to plug it?
Posted 30 January 2012 - 10:44 AM
Posted 30 January 2012 - 12:04 PM
The two carb designs are very, very similar, though. It stands to reason in my mind that blocking a significant fuel/air controlling circuit would naturally require tuning, not just install-and-everything's-fixed.
I say:
You are no doubt correct,,I haven't the time or inclination to be playing around with jetting if my bike is running pretty well at present. Sick to death of playing around with carbs and engines for that matter,.I also don't understand why my slight sticking throttle problem got noticeably worse with the blocking of the ACV. To me that rules it out as that's what I'm trying to eliminate.
Here is AirCut 101 which deals with the WR450,,Borrowed from Thumper WR450 section,. The single carb XR600 AND XR650R should be no different,,Carbs are virtually the same between those two bikes..
Air cut Valve training 101-
The Air Cut Valve (ACV) lets extra air flow to the pilot jet during most running conditions, but not under deceleration.
The carb has 2 air passages to the pilot jet and one (the ACV passage) closes of during deceleration. This richens the pilot circuit on deceleration to reduce popping. The Air Cut Valve "Cuts" the air passage off by using vacuum to pull opposite the spring and diaphram.
Pull off the cover.
--The center hole with white plastic valve leads directly to the pilot jet air circuit, along with the pilot air jet. The diaphram spring and pin normally hold the valve open.
--The hole on the left leads straight into the intake manifold for vacuum. This pulls the diaphram pin away from the center hole on deceleration, closing it.
--The hole on the right leads to the airbox side of the slide. It allows atmospheric pressure air to flow through the passage in the center when the vacuum is lower, and leans the pilot circuit. The WR's have a bigger pilot jet(42-45) than the YZ's(40-42) to compensate for the added air.
The ACV simply cuts the air to the pilot jet in half when using engine braking.
If you disable the ACV with the center hole closed, the pilot circuit will run richer both at idle and on deceleration. If the centre hole remains open, the pilot circuit will be leaner under the same conditions.
Plainly you need to readjust the size of the Pilot for the rich condition and maybe the Airscrew as well..,,While the above deals with the WR450 the Aircut system would be virtually the same.,, Simply transfer component part ids'/locations to what you see in the 600/650r ACV when you remove it should you want to mess around trying the mod on them,,.
Posted 01 February 2012 - 11:59 AM
Posted 01 February 2012 - 04:40 PM
Right I can confirm that shifting the plastic washer to the correct place has 90% cured the hanging idle though not quite,, I need some help here from someone that has a single carb from either a 650R or 600R or XR400 that is easily accessible and who knows is set up correctly in the throat area., I need to know whether when looking down the throat of the carb as in the picture above the hole or half hole if you like that you can see on the right is half exposed like that or is it fully covered by the needle retainer/slide raising arm,, I can find no pictures from any manual or from any other source that can confirm whether that hole is half exposed or fully covered by the slide lift arm,, If I reverse the needle retainer/slide lift arm I can fully cover it,,I need to know for sure which is the correct orientation for that lift arm,,Manuals are no good,,please don't post anything from them unless it's a clear view of that hole with the retainer in place,,No half arsed pictures or advice are acceptable,,This is the or could be the end of this hanging idle issue once and for all,,Thanks for reading,,Once this is discovered I will be posting pictures and a proper guide to where the plastic washer goes and how the carb is set up properly in the throat area,,Picture above is looking towards the rear of the carb from the front,,My ACV rubber washer was incidentely the correct way around for anyone that's interested,,Got that bit right at least.,
Posted 02 February 2012 - 09:37 AM
hole HALF EXPOSED!
I had this same quandary and if you look at the manual fiche very CLOSELY you can see the orientation of the slide arm and spring holder...
look at a fiche and if you grab your carb, slide and parts that hold the slide you will see when put together in this orientation the hole will be partially blocked...
I went with this even though it seemd wierd it could go either way but I HAVE no hanging idle issues.
also to mention that my carb had the same plastic washer scenario...it goes between the body and arm where it enters the carb...Im assuming to make a good seal and vaccum.
Also my slide top gasket leaked so I replaced it with new one...and rethreadd the damn stripped out philps on the lid...
I went 1 size bigger on those screws!
hope this helps man!
Ill feel like a champ if I can help you out!
OOOOOH THE KNOWLEDGE! jajajaja
cheers
Christian
P.S. You are correct too on the flat part of the o-ring going towards the carb on the acv valve port. Its says this in the manual.
Hope I didnt break any of your rules on the last post, so no pics, or manuals, just my experience.
Posted 02 February 2012 - 01:25 PM
Posted 02 February 2012 - 06:18 PM
Horri, on 02 February 2012 - 01:25 PM, said:
This above is know as the worn carb slide mod, and thats not what I was referencing to...The top of the slide, looking down, just like a cv carb(where you drill this hole out bigger) is stock...you have the hole where the needle goes through and is secured and off to the side the hole I thought you were talking about...the way the pulley arm is placed on top leaves the hole semi exposed. Stock.
The slide drill where you drill a hole with the specs you say is for the worn carb body/slide problem that causes a hanging idle too..
try rounding the bottom like you say or drilling the hole...I polished my carb body up a bit just for fun...
cheers
Posted 02 February 2012 - 08:42 PM
Already done all the polishing/240 grit sanding I'm doing of slides and carb bodies,,makes no real difference.,Things are acceptable as they are just not perfect and I like throttle operation and idling to be perfect,,And no,,,I'm not spending hundreds of dollars on an aftermarket carb to achieve it,,May look into an old 38-40mm Mikuni Flatslide if one pops up cheap sometime,,
The Germans have the info,,
http://www.enduro-st...e/xr/xrtune.htm
Pretty straightforward,,Drill the hole 23mm down through the front of the slide,,Modify the spring system..Finished..Might give it a shot tomorrow.,
Posted 03 February 2012 - 05:36 PM
Posted 03 February 2012 - 07:44 PM
Posted 03 February 2012 - 10:22 PM
Posted 04 February 2012 - 08:10 PM
My addition to the description above of doing the mod is this.
Cut a piece of bicycle repair patch roughly the size of the
hole where the small rubber washer fits in the internal part of the ACV.
It does not need to fit in the hole. All it needs to do is cover it.
Get your ACV cover and lay it out on a bit of gasket paper.
Mark it out including allowing for the screw holes.
Cut it out with some scissors or a sharp blade,.
Burn the holes for the screws out or punch them with a small leather
workers tool. Whatever is in the inside of the ACV is removed,Spring,
Small rubber washer and the ACV flange thing.,Put your bit of rubber
you've made from the bicycle repair patch over the hole where the small
rubber washer came from., Put your paper gasket over that and put the screws
in and tighten her down,. You will have to change the Pilot jet.
I had a 68 in there and went down to a 58 and I think it may need
to go down some more., The Fuel screw on the bottom I have currently
at one turn out,,Take it for a test ride and feel the smooth throttle
and no hanging idle. Next park the girl up break out beer and celebrate victory.
Huge thankyou to xr650r148w ,Welcome aboard Sir.,
Plainly works for both the 650r and the single carb 600s.
Posted 05 February 2012 - 12:10 PM
Posted 05 February 2012 - 12:55 PM
the issue. If only you'd popped up earlier or we could have found some
decent instruction on the net on how to do the mod I would have saved myself heaps
of time and stress. Just need to figure out the Pilot now,,I have a spare 55
so I will try that today sometime. I can screw the fuelscrew all the way in and
the bike doesn't stop,,idle just increases. Any more than about a full 360 on it out from dead stop
and she gets a bit blubbery.,, bikes running an XL600 Piston and bore.,
Anyway thanks again for the information,, Anyone else doing this,,You can cut
the rubber plug to fit into the hole if you like. I just found it a hassle trying
to cut a circle that small so compromised on it's size and just overlapped it.,
Posted 06 February 2012 - 07:23 PM
xr650r148w, on 03 February 2012 - 07:44 PM, said:
How many turns on your pilot screw do you have now after the mod? I think I'm a little rich, out 2.5 turns. Besides that, I'm jetted the exact same way as you.
Posted 07 February 2012 - 07:07 PM
pb1963, on 06 February 2012 - 07:23 PM, said:
Posted 07 February 2012 - 07:16 PM
Horri, on 05 February 2012 - 12:55 PM, said:
the issue. If only you'd popped up earlier or we could have found some
decent instruction on the net on how to do the mod I would have saved myself heaps
of time and stress. Just need to figure out the Pilot now,,I have a spare 55
so I will try that today sometime. I can screw the fuelscrew all the way in and
the bike doesn't stop,,idle just increases. Any more than about a full 360 on it out from dead stop
and she gets a bit blubbery.,, bikes running an XL600 Piston and bore.,
Anyway thanks again for the information,, Anyone else doing this,,You can cut
the rubber plug to fit into the hole if you like. I just found it a hassle trying
to cut a circle that small so compromised on it's size and just overlapped it.,
Posted 07 February 2012 - 07:42 PM
way with the 58 the bike just kept running,,idle increased. I have the 55
in now and while I haven't really road tested it fully it seems good to me.
I'm one and a half out on the fuel screw and it seems ok,.was only about a half
to one with the 58S in it. Could possibly even go down some more but I won't
decide that till I take it for a decent ride and check the spark plugs colour.I'm at sea level,,about a balmy 23 Celsius.
Posted 07 February 2012 - 08:29 PM
Horri, on 07 February 2012 - 07:42 PM, said:
way with the 58 the bike just kept running,,idle increased. I have the 55
in now and while I haven't really road tested it fully it seems good to me.
I'm one and a half out on the fuel screw and it seems ok,.was only about a half
to one with the 58S in it. Could possibly even go down some more but I won't
decide that till I take it for a decent ride and check the spark plugs colour.I'm at sea level,,about a balmy 23 Celsius.
Posted 08 February 2012 - 04:23 AM
I could deal with the hanging idle, but hated the hard throttle twist. And, not sure if this had anything to do with the ACV, but it would die at times when taking off from a stop light. Anyway, its all trial and error. Thank the good Lord i like turning a wrench. Constantly working on this thing keeps me out of bars and strip clubs...pealers for our Canadian friends. Did i spell that right?








