DRZ 400S 16 Tooth Front Sprocket??

12 replies to this topic
  • LeeU

Posted August 20, 2010 - 01:45 PM


I have a 2001 DRZ 400S, with the standard 15/44 configuration. I had 14, 15 & 16 tooth front sprockets for both of my KLR 650's. I mainly switched to the 16 tooth front to lower RPM's on highway sections of my trips.
Does anyone make a 16 tooth front for a DRZ 400S? I'm planning on a 650 mile run to Moab on the slab and would like to lower the RPM's.

Any info appreciated!!

Lee Ullmann
Casa Grande,AZ:ride:

  • cadams7346

Posted August 20, 2010 - 02:11 PM


i looked when i got my 15 tooth and i could not find one the 15 tooth is a tight fit i dont think you could go any bigger than that it was a world of difference from the 13

  • William1

Posted August 20, 2010 - 02:41 PM


Driven Racing makes one that fits. It is tight, but it will work. Do a search using the key words "Driven+16".

  • RiD3HaRD

Posted August 20, 2010 - 03:42 PM


I got my 16 sprocket from
Forest. Wheelingcyclesupply.com

Like William1 said, you have to
Do a little modification to it to fit properly but it works.

  • LeeU

Posted August 20, 2010 - 04:32 PM


Thanks for the information!! I'll geet on it!!
It slows the engine down about 500RPM at highway speeds.


  • randomhero400

Posted August 20, 2010 - 05:22 PM


just installed a 38 tooth rear sprocket with a fifteen on front what a big diffrence i would do this first before the sixteen ive seen them cut into the swingarm

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  • Craigo

Posted August 20, 2010 - 11:39 PM



  • IgorVigor

Posted August 22, 2010 - 07:09 AM


I would prefer to fit a 41 rear to be honest....

Then offroad, a 14 front coupled to the 41 rear is basically equivalent to stock gearing...

I just run 14/47 on mine and have done :bonk:

  • cataway

Posted August 22, 2010 - 02:24 PM


i have a 16T you could talk me out of , barely even used it . shoot me an offer

  • LeeU

Posted August 24, 2010 - 07:24 AM



Check your PM's.


  • William1

Posted August 24, 2010 - 08:20 AM


BE aware, not all 16T CS are created equally. Some fit, some do not. The Driven racing sprockets are made with a slight undersize major diameter (the diameter where the tips of the teeth are) to aid fitting. They do not contact the swingarm. Thy do just touch the rubber chain slider slightly. Some of the others on the market hit metal to metal and should not be used.

  • Drzclaud

Posted August 24, 2010 - 09:37 AM


Another thing to BE AWARE of....if you allow your chain to get too loose, the chain will start eating away the case, ask me how I know. Also, my 16 Driven didn't contact the swingarm but I had to put a 1/4 inch grove on the rubber chain slider so that the gear would fit.

  • William1

Posted August 24, 2010 - 09:48 AM


A loose chain will not hit the case (esp. with a case saver on) but a worn out chain will

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