2003 450 4th gear problems

5 replies to this topic
  • kcbell

Posted February 28, 2010 - 08:32 PM


I just bought an 03 yz450f and took it out for the first time today. In the begining of the day when I would get the bike into fourth gear and riding at high rpm's the engine would rev real high every 5-10 seconds, as if I was pulling in the clutch real quick then releasing it. By the end of the day every time I tried putting it into fourth it would immediately do it so I kept it out of that gear and ran it in third. What do ya think, clutch problem or something in the gears or....? Any help would be appreciated, thanks.

  • paolo h

Posted February 28, 2010 - 08:38 PM


i would look into the clutch.

  • grayracer513

Posted February 28, 2010 - 09:38 PM


It's not the clutch. The 3rd and 4th pinions (on the main shaft) are worn out, and the #2 shift fork is bent.

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  • kcbell

Posted March 01, 2010 - 09:02 AM


It's not the clutch. The 3rd and 4th pinions (on the main shaft) are worn out, and the #2 shift fork is bent.

does this mean i need to split the case? thanks for your help

  • grayracer513

Posted March 01, 2010 - 10:30 AM


Yes, it does.

  • PJ242

Posted March 05, 2010 - 04:45 AM


Same thing happened to mine, I had 3rd and 4th pinions (on the main shaft) and both shift forks replaced. Just about have the bke back together.

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