To start with you can't rebiuld/refill a shock without removing the bladder. The XR600R and XR650L are very simular to the XR650R shock on the XR650R shock rebiuld page. The only thing that might help is using the traffic cone method and then the XR650R
manual method of refilling the shock with fluid. If my tank is not full I do both to make sure there is NO air left in the shock.
Gold Valve shim stacks are not the same as stock shims used with stock valve. Drilling out the stock valve is good if you are going to add shims to the slow to mid crossover. Pictures would be way cool and if enough are taken and shared at a good quality I could make a XR600R/XR650L shim page that could be put on the
www.borynack.com/XR650R server as a XR600r/XR650L shock page.
This page is the closest thing you will find to the XR650L shock.
http://borynack.com/XR650R/xr650r_shock.htm
For a Basic reshim for what you have that will make a noticable difference. I would do what we did on our 1992 Baja 628cc bike.
Rebound was from the shim down:
If you add your slow stack you will see that you are at 1.6mm of shims but, they are few slow thick shims
(8) .30mmX34mm shims
(1) .10mmX28mm
(1) .30mmX34mm
(1) .30mmX33mm
(1) .30mmX32mm
(1) .30mmX30mm
(1) .30mmX28mm
(1) .30mmX26mm
(1) .30mmX24mm
(1) .30mmX22mm
Compression
(7) .20mmX38mm
(1) .10mmX28mm
(1) .60mmX38mm
(1) .30mmX32mm
(1) .30mmX30mm
(1) .30mmX28mm
(1) .30mmX26mm
(1) .30mmX24mm
(1) .30mmX22mm
If you don't want to buy a bunch of shims you can do what we did in the beggining (1986). We would take the 34mm shim from the compression side and add it to the bottom of the slow stack in the rebound stack (Just above the .10mmX28mm shim) and swapped the .60mmX38mm shim in the campression to be below the .10mmX28mm shim in the compression stack and moved the .20mmX38mm shim that is below the .10mmX28mm shim to be above that same shim.
We were running Dexron II with the setup just above, I got the bikes mixed up and they have different shims to start with. 5wt would be good but, make sure it is shock fluid not fork fluid. You can use shock fluid in the forks but, I would use fork fluid in a shock. It fades much sooner.
www.borynack.com/XR650R
Kenzo said:
although the 600R & L shocks have sum common parts but the valving, piston, etc...are different :smirk:
hopefully my project shock will be here next week and i can tear into it and document the valving/rebuild :thumbsup:
Bruce(BWB) is just bored and spending way too much time at the Town Square board :p
:cheers:
Well, actualy I have been working tons of hours and when I find down time at work I cautch up on world news on TS. Went to the evil gun show yesterday and hunting deer/bear every morning that I am not working. Work is just now slowing down and that will help to give me time for Baja 1000 suspensions.