gear box troubles

1 reply to this topic
  • bodge1

Posted 07 May 2009 - 12:54 PM

#1


hiya guys iv recently bought an 05 125sx, my first ktm. I had some troubles with the gearbox it kept jumping out of gear, iv stripped the engine an discoverd the dogs to be knackerd. now iv put the new dogs in an rejoined the cases hopefully problem solved. iv been bench testing the gears an it dose not want to select neatural, as im turning the engine round with one hand an going through the gears with the other dose not feel right. Iv rebuilt a few two stroike engines in the past mainly japenese ie honda yamaha. And was wondering if im missing something. iv taken apart the cases about 10 times checked an rechecked again an again to see wheather the gearbox looks ok, the selector forks an the drum all looks fine. I just dont want to put it all back together to find out iv messed up.

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  • Mike in Fresno

Posted 07 May 2009 - 04:09 PM

#2

the shift meachanism on the right side ny the clutch may be the problem. Maybe a flat spot on the shift star/selector, loose part, etc.



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