XR200R Flywheel removal
Posted May 16, 2007 - 12:18 PM
Posted May 16, 2007 - 01:10 PM
What? There is a tool to do this..... I wouldn't recommend anything else. I tried and tried to get my XR100 FW off using a gear puller after taking the nut off. Just about screwed the FW up.... Went to the local MC shop and for $25.00 bought the FW puller tool. It took more time to take it out of the package then it took to get the FW off using it.
use your rear axle and an impact... good luck!
Posted May 16, 2007 - 06:25 PM
Posted May 16, 2007 - 06:33 PM
Posted May 17, 2007 - 09:39 AM
The rear axle on the bike is the same size and pitch as the flywheel puller and it is free to use... I have had my flywheel off over 20 times on several 150/230 and 200 bikes. It just threads into the flywheel and presses it off the crank taper.
You can act as if I am dumb if you want... but I know what works...
To each their own.
Posted May 18, 2007 - 06:22 AM
I was going to ask this same question. I pulled the stator off my project motor last night and instantly knew I'd need something for the flywheel. And it just so happens I've got a spare axle! ThumperTalk read my mind!
Still looking for a right side/clutch cover for a '96 XR200. I guess I could find somebody who welds aluminum and see if they could fix it?
Posted May 18, 2007 - 08:13 AM
Posted May 18, 2007 - 10:05 AM
I swear i just saw a complete 2000 XR200 being parted on e-bay the other day. Take a look.
The cover wasn't available. He was selling it with the bottom end, less the stator. I thought that was kind of wierd. Anyway, it went for $202. Besides, I tried to get some information and the seller was evasive so I bowed out.
Posted May 19, 2007 - 04:49 PM
Posted May 21, 2007 - 05:41 PM
Posted April 01, 2011 - 10:13 AM
Posted March 28, 2012 - 08:36 PM
Posted March 28, 2012 - 09:00 PM
Posted March 29, 2015 - 12:55 AM
sorry to bump an old post.
I am using my read axel, but cant get it out.
I have screwed the axel in to the point where my body weight is hanging off the wrench and still nothing.
Posted March 29, 2015 - 09:31 AM
Try a rubber hammer, should pop off.
Don't get carried away, just a nice swift blow on the end of the axle.
Edited by KTM520EXC, March 29, 2015 - 09:50 AM.