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Ohlins rear shock


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17 replies to this topic
  • dirtbikersa

    TT Silver Member

821 posts
Location: Australia

Posted March 12, 2007 - 10:39 AM


I am looking for a service manual for a Ohlins rear shock. I can get the owners manual off there website but I need to service the shock..

  • KTM-Lew

    TT Titanium Member

2,827 posts
Location: North Carolina

Posted March 12, 2007 - 11:34 AM


Good luck...you'd have a better chance of having your blind-folded drunk monkey hack into the Pentagon on the first crack, than finding ANY Ohlins shock rebuilding info.

Not gonnna happen!:lol: :applause:

  • blitz11

    TT Member

34 posts
Location: Minnesota

Posted March 13, 2007 - 06:03 AM


Can I ask why? I just picked up a gasgas with the ohlins shock, and would like some information on changing fluid and maintenance. It seems you can find this for every other manufacturer.

Thanks in advance.

  • KTM-Lew

    TT Titanium Member

2,827 posts
Location: North Carolina

Posted March 13, 2007 - 06:10 AM


Ohlins hold their cards very close to their chest...they want you to send the shock to them.

  • blitz11

    TT Member

34 posts
Location: Minnesota

Posted March 13, 2007 - 07:48 AM


If I've done KYB and Showa, is the Ohlins a big jump? I am not as interested in valving as I am routine maintenance. I am just after clean oil and a fresh N2 charge.

Thanks again. I appreciate all of your insight. I've learned a great deal from you.

  • KTM-Lew

    TT Titanium Member

2,827 posts
Location: North Carolina

Posted March 13, 2007 - 10:21 AM


The only problem would be the reservior piston height. I think the general rule of thumb is 80% of reservior length?

  • thillsam

    TT Silver Member

746 posts
Location: Arizona

Posted March 13, 2007 - 10:32 AM


The only problem would be the reservior piston height. I think the general rule of thumb is 80% of reservior length?


This is what I set any shock with a floating piston to. My Sherco has a Paoili shock that is very very similar in construction layout to an Ohlins.

Ohlins are very very simple to work on, IME, and easy to bleed too. I overhauled/revalved the shock on my girlfreind's GasGas EC200 myself, with no manual and only old Ohlins twin shock experience.

The only specialy tool I needed were a shock needle to recharge.

  • blitz11

    TT Member

34 posts
Location: Minnesota

Posted March 13, 2007 - 11:50 AM


Thanks again. I have an excellent mental picture here now. This helps a great deal.

  • henrics

    TT Silver Member

560 posts
Location: Sweden

Posted March 13, 2007 - 03:32 PM


push the reservior piston all the way in then back out 8mm, then you have the right amount of oil

  • dirtbikersa

    TT Silver Member

821 posts
Location: Australia

Posted March 14, 2007 - 12:47 PM


I woud like to do a full strip down and reassemble but I guess I will stick to oil change and recharge with nitrogen. Why not measure the amount of oil that comes out and then refill with same amount, maybe little extra?

  • mog

    Get Help Now

15,496 posts
Location: United Kingdom

Posted March 14, 2007 - 01:55 PM


thats not accurate enough, get it wrong and you have serious problems.

  • henrics

    TT Silver Member

560 posts
Location: Sweden

Posted March 14, 2007 - 04:48 PM


It`s very hard to put a measured amount back in the shock . you got to bleed the air out and its usually messy, how much of the oil got to your workbench?

  • dirtbikersa

    TT Silver Member

821 posts
Location: Australia

Posted March 15, 2007 - 12:09 PM


I still think it will be more accurate than guessing 80% of the resevoir length?? Somewhere this info must be available??

  • KTM-Lew

    TT Titanium Member

2,827 posts
Location: North Carolina

Posted March 15, 2007 - 12:28 PM


I still think it will be more accurate than guessing 80% of the resevoir length?? Somewhere this info must be available??


Have you ever done a shock with a piston style reservioir? :applause:

  • mog

    Get Help Now

15,496 posts
Location: United Kingdom

Posted March 15, 2007 - 02:21 PM


You dont guess 80% you measure it.

  • dirtbikersa

    TT Silver Member

821 posts
Location: Australia

Posted March 16, 2007 - 09:52 AM


Have you ever done a shock with a piston style reservioir? :applause:


The only shock that I have ever serviced is my showa shock..

I will hopefully get around to trying it this weekend.

  • dirtbikersa

    TT Silver Member

821 posts
Location: Australia

Posted March 16, 2007 - 09:53 AM


You dont guess 80% you measure it.


Aha, that makes more sense. :applause:

  • 44Dwarf

    TT Newbie

4 posts
Location: Massachusetts

Posted August 12, 2015 - 05:10 PM


I know this is old topic but I found it while looking for the gas filling tool.

 

Here's a link to a manual.

http://www.motorspor...shop_manual.pdf

 

Hard part is finding reasonable prices on the service tools as there not the normal filling tools.







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