xr600 to cr250 fork swap


5 replies to this topic
  • nate992v

Posted August 03, 2006 - 02:57 PM

#1

Has anyone done this swap? Looking to swap a 96 XR600 with an 89 cr 250. Does anyone know if it's a direct switch or even worth it to get the cr's inverted forks?

  • Jon-D

Posted August 03, 2006 - 06:43 PM

#2

the 89 CR forks were very harsh and not many people liked them. I would try a newer year if you really wanted to have inverted forks.

  • atkxr600

Posted August 04, 2006 - 08:04 AM

#3

My ATK frame was made to accept the 86 XR6 front assembly. So last month when I swapped the front end from a 91CR250 onto it, it was the same as putting it on an XR.

The distance between the upper and lower clamps was the same, the ID of the upper bearings were the same. As was the OD of both steering stems at the threads. The main difference for my swap, was the lower bearing.

The bottom steering stem bearing on the CR was larger than the XR. The quickest way to complete the swap, was to machine a sleeve, so that the stem from the XR could be pressed into the lower clamp from the CR.

All the sleeve does is to make the XR stem the same OD as the CR stem at the area where it is pressed into the lower triple clamp. Then it was a direct bolt on from there. Using the clamps from the CR, and the stem and bearings from the XR.

I will have to modify the steering stops somewhat, because the forks are fatter at the clamp area, and the clamp bolts stick out the rear and slightly interfere with the gas tank at full lock.

I hope this helps, but I know that alot depends on what year the donor bike is (CR), and what year XR you have.

Visit the ThumperTalk Store for the lowest prices on motorcycle / ATV parts and accessories - Guaranteed
  • SniperTeamBravo

Posted August 04, 2006 - 08:34 AM

#4

Ive heard over on supermotojunkie.com that the later ones like 92-95 are a dirrect bolt on but to be safe, go over there and in tech post a question for Kubiak, or better yet, go over there and search for posts by Kubiak and send hima PM, Im sure hell be able to tell ya, as he did I think, 93 CR250R forks on his 89 XR600R.

  • SniperTeamBravo

Posted August 04, 2006 - 08:35 AM

#5

BTW ATKXR, lets eee some pics! I love those ATKs! Saw one for sale once but dude wanted way too much for it, it was the Supermoto model...but it was super nice!

  • atkxr600

Posted August 04, 2006 - 09:46 AM

#6

BTW ATKXR, lets eee some pics! I love those ATKs! Saw one for sale once but dude wanted way too much for it, it was the Supermoto model...but it was super nice!


If you use that web address in my signiture line, it will take you to my feeble attempt at building a web page. On there, there's a pic of when I first built it.(1989)
I will get more soon.

The response you posted about Kubiak is spot on, I was going to mention that, but thought the mods may pull it because it is a link to another web site. If I remember correctly, I had a post deleted by a mod once and the only reason I could see for him doing it was that I had mentioned a competing 4-stroke web site.

Kubiak's bike are sweeeeet!





Related Content

Forums
Photo

Wiseco 101MM Spark Knock Low Engine Temps by imandrewparks


Dirt Bike   Make / Model Specific   Honda   XR600/650
  • 8 replies
Forums
Photo

ignitech programmable XR650L CDI by brianhare


Dirt Bike   Make / Model Specific   Honda   XR600/650
  • Hot  60 replies
Forums
Photo
Supercross

Supercross Preview 2017 Part 1: Championship Contenders by Chris Cooksey


Dirt Bike   Special Interest Forums   Pro Racing
  • Hot  171 replies
Forums
Photo

2015 XR650L Squeaking noise by Crayjay


Dirt Bike   Make / Model Specific   Honda   XR600/650
  • 3 replies
Forums
Photo
Washington

Cle Elum Sunday 5/29: Looking for dual sport tips by TigerTanker


Dirt Bike   Dirt Bike Regional Discussion   Northwest
  • Hot  32 replies
 
x

Join Our Community!

Even if you don't want to post, registered members get access to tools that make finding & following the good stuff easier.

If you enjoyed reading about "" here in the ThumperTalk archive, you'll LOVE our community. Come join ThumperTalk today!

The views and opinions expressed on this page are strictly those of the author, and have not been reviewed or approved by ThumperTalk.