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daves carb mods for 95 xr 600


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Check the choke plate. It's a known problem. The flapper and the plate fatigue and break off. Bad thing happen when they get sucked thru the engine. On my 93 XR600, both had bad problems. The flapper was hanging by a thread, and the plate had a big crack in it. I just removed the choke completely. By tipping the bike over to flood it, I've started it at 35F. At warmer temps it starts easily. However, I have re-jetted, including a 68 (I think) pilot. If it had the stock pilot it woud be a bear to start without the choke.

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